1. Mismatched Threads: In any mechanical setup, individual components such as threaded hubs or wheel bodies each have their distinctive thread pitch. When attempting to unite two such elements, achieving a perfect alignment of their respective thread pitches is often an uncommon occurrence. This is where captive screws become invaluable. These specialized screws can seamlessly screw through the first component until reaching their non-threaded shaft. This unique design allows them to effortlessly adjust and engage with the subsequent set of threads, ensuring both a precise and secure connection between the two threaded elements.
2. Cross-threading Risk: Using a regular screw can lead to cross-threading, which means the screw threads misalign with the threads of the next component. Cross-threading can damage the threads and weaken the connection, making future connections unreliable or impossible without re-tapping.
3. Suboptimal Engagement: A regular screw might not engage fully with both threaded items, leading to a weak and wobbly connection that can easily come loose. This is especially risky in applications like sim racing where consistent and strong connections are crucial.
4. Potential Over-tightening: Without the right fit, there's a risk of over-tightening a regular screw. This can strip the threads, deform the connected components, or even cause breaks.